Food & Manufacturing Industry Process

Plan Smarter. Produce with Precision.

Engineered for food processing, FMCG, chemicals, pharmaceuticals, packaging, and discrete manufacturers. Complete material control, recipe/BOM accuracy, batch traceability, packaging consumption, and actual product costing.

Complete Manufacturing Flow

Every manufacturing batch enforces planned vs actual material issuance, work-in-progress routing, and packaging material conversion:

Demand → MRP → Planning → Material Issue → Production → WIP → QC → Finished Goods
Recipe & BOM Version Control

Multi-level formula versions with effective dates & substitutes.

Material Issue & Allocation

Controlled issue against planned batch quantity & tolerance limits.

Yield & Wastage Capture

Real-time recording of actual consumption, rejection & scrap.

Packaging & FG Conversion

Primary, secondary, and master carton packaging reconciliation.

Rework & Secondary Routing

Dedicated rework work orders with isolated cost absorption.

Actual Product Costing

Absorbs machine run hours, direct labor, power & overheads.

360° Backward & Forward Traceability

Trace from supplier raw material lot to customer dispatch in seconds during audits or recall events.

Production Planning, MRP & Manufacturing

Balanced Planning. Flawless Execution.

Production planning balances demand, available finished goods, material availability, plant capacity, and target safety stock.

MRP Net Production Formula
Recommended Production = Forecast Demand + Confirmed Orders + Safety Stock − Available FG − Planned Production

Automatically calculated by FGR ERP every night or on demand whenever a high-volume sales order is entered.

Stage Key Operational & Governance Controls
Demand Inputs
Stage 1
Confirmed sales orders, rolling sales forecast, target safety stock, and seasonal / festival demand peaks.
Planning
Stage 2
Production requirement explosion, rough-cut capacity planning, batch scheduling, line allocation, and material shortage identification.
Execution
Stage 3
Controlled material issue, production batch initiation, machine assignment, shift scheduling, operator logging, and Work-in-Progress (WIP) tracking.
Output Control
Stage 4
Actual yield calculation, wastage/scrap capture, rejection logging, rework management, finished goods (FG) receipt, and actual landed cost derivation.
Presentation Summary

Ready to Connect Your Entire Business?

Complete raw-material-to-revenue process coverage. Food and manufacturing focused recipe, batch, quality, packaging, and expiry controls. Integrated finance and actual costing for guaranteed profitability.

✓ Food, FMCG & Industrial Manufacturing Focus
✓ Scalable Multi-Company & Multi-Plant Architecture
✓ Mobile, Barcode, API & IoT Ready
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